| WILLOWING MACHINE | ||||
| TYPE | SPECIFICATION | NOTE | ||
| CYLKS-1500 | working width | 1500mm | uniforming distribution | |
| power | 13kw | |||
| output | 300kg/h | |||
| roll diameter | 500mm | |||
A willowing machine is used in the textile industry, especially in the non-woven sector, to clean, open, and loosen fibers before further processing. Here’s an easy explanation of what it does and how it works:
What Does a Willowing Machine Do?
A willowing machine loosens and separates raw fibers, removing dust, dirt, and impurities. It helps to make the fibers fluffy and even so they can be used in making non-woven fabrics.
How Does It Work?
1. Feeding the Fibers – The raw fiber material (like cotton, wool, or synthetic fibers) is put into the machine.
2. Beating and Opening – Inside, rotating blades or beaters shake and open the fibers, making them soft and removing dirt.
3. Airflow Cleaning – A strong airflow blows away dust and impurities, leaving behind clean, fluffy fiber.
4. Collection – The processed fiber comes out in a light and uniform form, ready for further production.
How Is It Used in the Non-Woven Industry?
In non-woven fabric production, the willowing machine prepares the raw fibers before they go into carding and bonding machines. This makes the fibers easier to work with when making products like felt, wadding, padding, and insulation materials.
Technical Parts of a Willowing Machine
A willowing machine has several key components that help in opening, cleaning, and preparing fibers for further processing. Here are its main technical parts:
1. Feeding System – This is where raw fiber is inserted. It can be a manual or automatic conveyor system.
2. Beater Cylinder (or Spike Rollers) – These rotating drums or rollers have spikes or blades that beat and loosen the fiber while removing dirt and dust.
3. Air Suction System – A vacuum or airflow system helps in removing fine dust and impurities from the fibers.
4. Dust Collection Unit – Some machines have filters or separate chambers where removed dust and unwanted particles are collected.
5. Outlet or Discharge System – After processing, the cleaned and opened fiber comes out from an exit chute or conveyor for the next stage of production.
6. Electric Motor and Control Panel – The motor powers the rotating parts, and the control panel allows speed adjustment and monitoring of machine performance.
Specific Uses in the Non-Woven Industry
The willowing machine plays a crucial role in the non-woven fabric industry by preparing fibers for various applications:
1. Wadding and Padding Production – The processed fibers are used to make soft materials for mattresses, furniture padding, and quilted fabrics.
2. Felt Manufacturing – Opened and cleaned fibers are used in the production of felt sheets for industrial and commercial use.
3. Non-Woven Insulation – The machine helps prepare fibers used in insulation materials for automobiles, construction, and soundproofing.
4. Medical and Hygiene Products – Willowing is an essential step in preparing raw fibers for non-woven fabrics used in masks, wipes, and sanitary products.
5. Recycling of Textile Waste – Old textiles, cotton waste, or synthetic fibers can be reopened and cleaned for reuse in new non-woven products.